 |
Turnkey Solution Preparation System 3000L with SS316L Tank (GMP Compliance, Full Process Integration)
Product Details:
| Place of Origin: | CHINA |
| Brand Name: | CHONGYANG |
| Certification: | ISO,CE |
| Model Number: | CY-SPS-500L |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Export Standard Wooden Box |
| Delivery Time: | 15 Days |
| Payment Terms: | T/T, L/C |
| Supply Ability: | 100 sets/Month |
|
Detail Information |
|||
| Capacity: | 300L / 500L / 1000L / 2000L / 3000L / Custom | Material: | SS316L (Product Contact Parts), SS304 (Frame) |
|---|---|---|---|
| Surface Finish: | Internal Ra ≤0.4μm, External Matte/Polished | Control System: | PLC Automatic Control With Touch Screen (Siemens/Schneider Optional) |
| Function: | Mixing, Heating & Cooling Jacket, CIP/SIP Cleaning System | Application: | Pharma / Biopharma / Cosmetic / Food Industry |
Product Description
Turnkey Solution Preparation System 3000L with SS316L Tank (GMP Compliance, Full Process Integration)
1. Product Name
Turnkey Solution Preparation System 3000L with SS316L Tank (GMP Compliance, Full Process Integration)
2. Product Overview
The 3000L Turnkey Solution Preparation System is designed for large-scale liquid preparation with full process integration. It combines raw material dosing, mixing, circulation, temperature control, filtration, and automated cleaning into one complete solution.
Built with SS316L contact parts and a hygienic structure, the system ensures consistent product quality, efficient operation, and easy maintenance. The turnkey design includes engineering, manufacturing, installation, and commissioning, providing a complete solution from concept to operation.
3. Applications
- Large-scale liquid preparation
- Biotech and high-purity liquid systems
- Cosmetic production lines
- Food & beverage processing
- Industrial liquid blending
4. Process Flow Diagram
→ Heating/Cooling Jacket → Circulation Loop → Filtration System
→ Storage Tank → CIP/SIP Cleaning System → Distribution
Process Description:
Water and raw materials are introduced into the mixing tank through an automated dosing system. The agitator ensures uniform mixing, while the circulation loop enhances consistency. Temperature is controlled via the jacket system. The solution is filtered and transferred to storage. Integrated CIP/SIP systems enable automatic cleaning and sterilization of the entire system.
5. Key Features
- Full turnkey solution (design, manufacturing, installation)
- SS316L contact surfaces with hygienic design
- Integrated process: mixing, dosing, filtration, cleaning
- PLC automatic control with touch screen interface
- CIP & SIP system for cleaning and sterilization
- Optional heating and cooling jacket
- Large capacity for continuous and batch production
- Skid-mounted modular design
6. Technical Parameters
| Item | Specification |
|---|---|
| Capacity | 3000 L |
| Contact Material | SS316L |
| External Material | SS304 |
| Surface Finish | ≤0.8 μm (≤0.6 / ≤0.4 μm optional) |
| Mixing Type | Top-mounted agitator |
| Mixing Speed | 0–60 rpm (adjustable) |
| Heating/Cooling | Jacketed tank |
| Control System | PLC + HMI (full automatic) |
| Cleaning System | CIP + SIP integrated |
| Working Pressure | 0–0.3 MPa |
| Design Temperature | -10°C to 120°C |
| Power Supply | 380V / 50/60 Hz |
| Installation | Skid-mounted / Modular |
| Design Standard | GMP-oriented, ISO |
7. Configuration List
| Component | Description |
|---|---|
| Mixing Tank | 3000L SS316L vessel with manway |
| Agitator | Variable speed top-mounted mixer |
| Dosing System | Automated raw material feeding |
| Jacket System | Heating/cooling jacket |
| Control Panel | PLC with touch screen |
| CIP System | Automatic cleaning unit |
| SIP System | Steam sterilization system |
| Valves | Sanitary diaphragm valves |
| Piping | SS316L hygienic piping |
| Pump | Circulation and transfer pumps |
| Filter Unit | Cartridge/membrane filtration |
| Sensors | Temperature, pressure, level |
| Frame | Stainless steel skid structure |
8. Project Cases
Case 1 – Southeast Asia Industrial Facility
A 3000L turnkey system improved production efficiency by integrating multiple processes into one automated system.
Case 2 – Middle East Cosmetic Production Line
Full process integration reduced manual operation and ensured stable product quality.
9. Certifications & Standards
- GMP-oriented design principles
- ISO 9001 Quality Management
- Hygienic piping and sanitary fittings
- Optional compliance with FDA / WHO guidelines
10. FAQ
Q1: What does turnkey solution include?
It includes system design, manufacturing, installation, and commissioning.
Q2: Is the system fully automatic?
Yes, it is equipped with PLC control and touch screen interface.
Q3: Can the system be customized?
Yes, capacity, configuration, and process design can be tailored.
Q4: Does it include cleaning systems?
Yes, integrated CIP and SIP systems are included.
Q5: Is installation support available?
Yes, global installation and commissioning services are provided.
11. CTA (Call To Action)
Looking for a complete 3000L turnkey solution preparation system?
Contact us for a customized design and quotation.
