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Injectable Solution Preparation System 300-500L with SS316L Tank (Sterile Grade, Loop Circulation Design)
Product Details:
| Place of Origin: | CHINA |
| Brand Name: | CHONGYANG |
| Certification: | ISO,CE |
| Model Number: | CY-SPS-500L |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Export Standard Wooden Box |
| Delivery Time: | 15 Days |
| Payment Terms: | T/T, L/C |
| Supply Ability: | 100 sets/Month |
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Detail Information |
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| Capacity: | 300L / 500L / 1000L / 2000L / 3000L / Custom | Material: | SS316L (Product Contact Parts), SS304 (Frame) |
|---|---|---|---|
| Surface Finish: | Internal Ra ≤0.4μm, External Matte/Polished | Control System: | PLC Automatic Control With Touch Screen (Siemens/Schneider Optional) |
| Function: | Mixing, Heating & Cooling Jacket, CIP/SIP Cleaning System | Application: | Pharma / Biopharma / Cosmetic / Food Industry |
Product Description
Injectable Solution Preparation System 300–500L with SS316L Tank
Introduction
The 300–500L Injectable Solution Preparation System is designed for high-purity liquid preparation under controlled hygienic and sterile-grade processing conditions.
Featuring an SS316L product-contact tank, sanitary loop circulation, precision agitation, optional heating and cooling, sterile filtration, and PLC/HMI automation, the system provides uniform mixing, stable temperature control, reliable batch repeatability, and reduced contamination risk.
The system can be customized for injectable solution preparation, biotechnology media, sterile buffers, high-purity formulations, laboratory production, and other clean-process applications.
Product Overview
The 300–500L Injectable Solution Preparation System is an integrated sanitary process skid for mixing, circulation, temperature control, filtration, storage, and sterile transfer.
Product-contact surfaces are manufactured from SS316L stainless steel, while external structures can be fabricated from SS304.
The loop circulation design continuously returns the solution through the tank and external circulation pipeline, helping maintain uniform concentration, temperature, and product quality throughout the batch.
The closed sanitary system minimizes manual exposure and supports reliable operation in cleanrooms, sterile preparation areas, pharmaceutical facilities, biotechnology plants, and high-purity production environments.
Application Industries
Production Process
The following process flow shows a typical sterile-grade injectable solution preparation sequence.
Purified water and raw materials are introduced into the preparation vessel. The agitator provides primary blending, while the external circulation loop maintains continuous solution movement and uniformity. The heating or cooling jacket controls process temperature before the solution passes through sterile filtration and sanitary transfer.
Features and Advantages
Hygienic construction with excellent corrosion resistance.
Supports continuous mixing and uniform solution quality.
Ra ≤ 0.8 μm standard, with Ra ≤ 0.6 or 0.4 μm options.
Minimizes contamination risk and operator exposure.
Provides accurate batch temperature control.
Enables automatic operation, alarms, and process monitoring.
Supports cleaning and sterilization of the preparation system.
Simplifies installation, connection, and commissioning.
Technical Specifications
| Item | Specification |
|---|---|
| Nominal Capacity | 300–500 L |
| Product-Contact Material | SS316L |
| External Material | SS304 |
| Internal Surface Finish | Ra ≤ 0.8 μm; Ra ≤ 0.6 or 0.4 μm optional |
| Mixing Method | Top agitator with sanitary loop circulation |
| Mixing Speed | 0–60 rpm, adjustable |
| Circulation Flow | Adjustable according to process requirement |
| Heating / Cooling | Sanitary jacket, optional |
| Control System | PLC with touchscreen HMI |
| Cleaning and Sterilization | CIP / SIP ready |
| Working Pressure | 0–0.3 MPa, subject to final vessel design |
| Design Temperature | -10°C to 120°C |
| Power Supply | 220V / 380V, 50 or 60 Hz, customizable |
| Installation | Skid-mounted |
| Design Basis | GMP-oriented hygienic engineering and ISO quality management |
Final specifications depend on product characteristics, process temperature, operating pressure, viscosity, mixing time, cleaning strategy, and customer URS.
Standard Configuration
| Component | Description |
|---|---|
| Mixing Tank | 300–500L SS316L vessel with sanitary manway and process nozzles |
| Agitator | Top-mounted sanitary agitator with variable-speed drive |
| Circulation Pump | Sanitary pump for continuous loop circulation |
| Jacket System | Optional heating and cooling jacket |
| Control Panel | PLC, touchscreen HMI, alarms, and process interlocks |
| Valves | Sanitary diaphragm valves, manual or automatic |
| Piping | SS316L hygienic piping with drainable arrangement |
| Filtration Unit | Sanitary sterile-filtration housing according to process requirement |
| CIP / SIP Interface | Cleaning and sterilization connections |
| Instrumentation | Temperature, pressure, level, speed, and optional flow instruments |
| Skid Frame | Integrated stainless-steel support frame |
Why Use a Loop Circulation Design?
The circulation loop continuously withdraws solution from the vessel, passes it through the sanitary external circuit, and returns it to the tank.
Optional Configurations
Typical Project Applications
A 500L system with loop circulation improved mixing uniformity and reduced batch variation.
The closed-loop design supported stable operation and reduced contamination risk during preparation and transfer.
Design Standards and Documentation
- GMP-oriented hygienic design principles
- ISO 9001 quality-management manufacturing
- SS316L product-contact materials
- Sanitary fittings and drainable piping
- Material certificates and surface-finish records
- Optional FAT, DQ, IQ, and OQ documentation
- Optional FDA- and WHO-oriented project documentation
Frequently Asked Questions
Loop circulation provides continuous solution movement, helping maintain uniform concentration, temperature, and product quality.
The system can be engineered for sterile-grade preparation with SS316L contact parts, closed processing, sterile filtration, CIP, and optional SIP.
Yes. Tank capacity, piping, instruments, mixing speed, circulation flow, filtration, control logic, and documentation can be customized.
Yes. PLC and touchscreen HMI control can be provided for automatic operation, alarms, recipes, temperature control, and batch monitoring.
Yes. The skid can include CIP connections, spray devices, drainable piping, and optional SIP sterilization sequences.
Why Choose CHONGYANG WATER?
CHONGYANG WATER provides customized injectable solution preparation systems, liquid preparation skids, sterile tanks, loop-circulation systems, CIP/SIP solutions, and pharmaceutical clean-utility integration.
Need a Sterile-Grade Injectable Solution Preparation System?
Share your required batch capacity, product characteristics, mixing time, process temperature, circulation requirement, filtration grade, CIP/SIP strategy, and automation level with our engineering team.
CHONGYANG WATER can prepare a customized technical solution, equipment configuration, process flow, layout drawing, and quotation for your project.
